Kubota RTV 900x Lost power while driving

36racin

New member
While out driving the utv(work machine) which has always had 22-25 mph speed capability something happened....Going along and cart instantly lost power and will not go any faster than 12-14mph now. UTV always run on flat ground, gravel and asphalt paved roads. Kubota D902 engine

Removed fuel tank and cleaned(there was actually rocks in it)
Removed fuel hose and fitting out of tank and removed rocks out fitting.
Replaced fuel filter
Replaced one fuel injector
Replaced air filters
Removed muffler to check for plugged spark arrester(none found) but ran/drove with muffler removed with no change in engine performance



After replacing the injector I am still not getting fuel to all the injectors as I believe it should be...One definitely is working correctly and will change how the engine runs when you crack the injector...The other two not so much. Bypassed the LP mechanical pump before the injector pump with an electric pump to test(tank to electric pump to injector pump). Same running condition. I'm beginning to think I didn't have a injector problem to start with and may actually a injection pump issue. Engine doesn't appear to be running up to max rpm's. Temp gun on exhaust of each cylinder only has good heat on the one working cylinder. Cart does run and has zero blowby that I can see when oil filler cap is removed. Leading me to believe the cylinders are ok and I have a fuel delivery issue.

Any suggestions...I don't want to throw alot of $$$$ at this machine changing parts that may not be needed. We need this machine at work but company not willing to buy us a new one at this time...

Todd
 
Just to be clear? When you crack the injector line nothing happens? Have you bleed the air out of your injection lines?
Yes tried all that....

Update.....It appears it was a injection pump failure. Boss gave me the ok to purchase a new one. Installed it yesterday evening. Cart is running again(kinda) I currently have two cylinders firing...The third has a leak on the injector like I didnt add a crush washer or didnt tighten it up....So I will pull it all down again to tighten or install the washer. On another note the LP fuel pump isnt working as far as I see...I have an electric connected currently with temp power. Guess I will replace the LP pump too. Then its on to a full service and repair the other known issues....

Thank for the reply....Im sure Ill have more questions

Todd
 
Yes tried all that....

Update.....It appears it was a injection pump failure. Boss gave me the ok to purchase a new one. Installed it yesterday evening. Cart is running again(kinda) I currently have two cylinders firing...The third has a leak on the injector like I didnt add a crush washer or didnt tighten it up....So I will pull it all down again to tighten or install the washer. On another note the LP fuel pump isnt working as far as I see...I have an electric connected currently with temp power. Guess I will replace the LP pump too. Then its on to a full service and repair the other known issues....

Thank for the reply....Im sure Ill have more questions

Todd
Second Update.....Cart is back to running on all cylinders. I did leave the injector loose. Also replaced the LP fuel pump and gasket. which was not working either. Can those pumps be rebuilt?
 
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